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ORGANIC FUEL & CHEMICALS FROM LEADING STEAM TREATMENT TECHNOLOGY.
PWE Process
PWE Process
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An Evolution in Energy Generation
An Evolution in Energy Generation
Steam-treated black pellets are a modern, renewable fuel source with a comparable energy value to coal, but they reduce lifecycle greenhouse gas emissions by more than 90% compared with coal.
Steam-treated black pellets are a modern, renewable fuel source with a comparable energy value to coal, but they reduce lifecycle greenhouse gas emissions by more than 90% compared with coal.
Steam treatment technology by industrial engineers Valmet turns low-value waste wood materials into a high-value black pellets which possess coal-like fuel characteristics.
Power Wood Energy will use Valmet's BioTrac™ technology to develop and produce black pellets with improved density, mechanical strength, moisture resistance, energy content and grindability so power stations can use them instead of the fossil fuel.
Chemical Change at Cellular level
Chemical Change at Cellular level
Power Wood Energy’s steam-treated black pellets will be produced from a continuous steam treatment process which ruptures and reconfigures biomass at cellular level.
Power Wood Energy’s steam-treated black pellets will be produced from a continuous steam treatment process which ruptures and reconfigures biomass at cellular level.
Valmet's BioTrac™ technology pressurizes and autohydrolyzes waste stream wood with 230°C steam before depressurizing its environment instantly to rupture the wood's fibres at cellular level.
During the process, hemicellulose, cellulose and lignin in each cell are separated to retain wood's highest energy value elements. Hemicellulose is partially removed and degraded, cellulose is preserved in original crystalline form within granules and lignin is dispersed throughout them so they bind easily. Pentose sugars are refined into the bio-based chemical furfural.
BioTrac™'s Continous Production Phases
BioTrac™'s Continous Production Phases
Power Wood Energy will use Valmet's steam treatment technology to produce a granular biofuel that has improved energy content and is saturated with lignin for its ease of densification into steam-treated black pellets.
Power Wood Energy will use Valmet's steam treatment technology to produce a granular biofuel that has improved energy content and is saturated with lignin for its ease of densification into steam-treated black pellets.
As a result, the steam-treated black pellets to be produced will possess enhanced mechanical strength, greater durability, higher levels of moisture resistance and improved fuel consistency and grindability compared to other types of biofuel pellet.
As a result, the steam-treated black pellets to be produced will possess enhanced mechanical strength, greater durability, higher levels of moisture resistance and improved fuel consistency and grindability compared to other types of biofuel pellet.
Valmet's BioTrac™ industrial loop will be fed with waste stream wood chippings in a continuous process to produce an uninterrupted flow of steam-treated granular biofuel for densification into black pellets.
Valmet's BioTrac™ industrial loop will be fed with waste stream wood chippings in a continuous process to produce an uninterrupted flow of steam-treated granular biofuel for densification into black pellets.
Valmet’s BioTrac™ plant facilities will be fuelled with native bark chippings and surplus wood to create power, heat and steam for the steam-treatment process.
Harvested dead and diseased timber is washed and dried before exposure to 230°C steam in the BioTrac™ system’s high-pressure reactor chamber.
Hydrolysis forces the release of acetic acid from the organic feedstock, which helps to break down its cell structures and release their sugars and lignin.
The steam treatment process partially degrades and removes hemicellose, retains cellulose and lignin, and reallocates each element within the organic material.
An instant reduction of the pressure ruptures, disintegrates and expels treated biomass from the reactor chamber as granules saturated with lignin.
During the process, an integrated refinery extracts pentose sugars and produces bio-based chemical furfural, while the granular biofuel is prepared for pelletizing.
The granular biofuel is pelletized under high gauge pressure into durable steam-treated black pellets and briquettes with improved energy value.
Sustainable Black Pellet Production
Sustainable Black Pellet Production
Valmet’s steam treatment facilities will produce black pellets with improved energy content, fuel consistency, moisture resistance, durability and grindability to be compatible with coal infrastructure.
Valmet’s steam treatment facilities will produce black pellets with improved energy content, fuel consistency, moisture resistance, durability and grindability to be compatible with coal infrastructure.
The company's pellet plants will operate with energy-efficient integrated heat and power systems, and will be fuelled onsite with wood and bark chippings or agricultural waste.
Valmet's BioTrac™ chemical recovery systems minimize energy losses and local plant emissions while maximizing material conversion efficiency. Its continuous steam treatment method relies on high heat steam and pressure changes, avoiding harmful chemical additives and ensuring local operations are environmentally-friendly - to produce black pellets which reduce lifecycle greenhouse gas emissions by more than 90% compared with coal.
Power Wood's Biorefinery and R&D Commercial Test Plant
Power Wood's Biorefinery and R&D Commercial Test Plant
Power Wood Energy operates a biorefinery and commercial test plant in Malaysia - as a research and development facility - to perpetually improve the quality of its steam-treated black pellets.
Power Wood Energy operates a biorefinery and commercial test plant in Malaysia - as a research and development facility - to perpetually improve the quality of its steam-treated black pellets.
Our Wilhelmina steam treatment facility in Malaysia produces steam-treated black pellets from agricultural waste that would otherwise decay or be incinerated.
Empty fruit bunches, coconut husks and oil palm trunks are put through a developed Valmet’s Biotrac™ refinery process in the port city of Kuantan – to assess products for energy density, hydrophobicity, durability, ash content, carbon content and consistency.
After assessment, these pellets are readied as pellet and briquette samples for markets in South East Asia - and then transported to dockside for transfer across the South China Sea.
Bio-Based Products from Leading Technology and Sustainable Sources.
Bio-Based Products from Leading Technology and Sustainable Sources.
To know more about Power Wood Energy’s bio-based products, please contact our sales team on +44 (0)1702 662 422 or send an email by visiting our contact page.
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